Advanced Analysis Services

Everything engineered through advanced simulation and analysis

Providing confidence in critical engineering decisions at every stage of the asset lifecycle.

Soto’s advanced analysis capability helps clients understand how structures, components and systems behave under real-world conditions, whether validating a new design, investigating a failure, or assessing fatigue risk in operating assets.

Using Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD) and advanced simulation methods, we model load, stress, vibration, heat and flow to predict performance, identify risk and strengthen reliability.

The result is clearer decision-making, reduced uncertainty and engineering solutions that stand up to operational reality.

Where advanced analysis makes the difference

Advanced analysis is applied wherever performance, safety and reliability are critical, from individual components to complex operating systems.

Equipment and structural validation

  • Load assessment of pipework, supports and high-risk components.
  • Independent validation of lifting devices, pressure vessels and critical structures.
  • Investigation of cracking, stress concentration and fatigue in mechanical equipment.

Process and system simulation

  • Modelling fluid flow, heat transfer and pressure behaviour to optimise performance.
  • Analysis of combustion and thermal systems under demanding operating conditions.
  • Virtual testing of industrial processes and mechanical drives before implementation.

Infrastructure and asset optimisation

  • Structural integrity assessment of platforms, conveyors and bulk handling systems.
  • Fatigue and vibration analysis to extend asset life and reduce unplanned downtime.
  • Predictive modelling to identify wear and failure risks in operating plant.

Failure investigation and forensic analysis

  • Root cause analysis of structural and mechanical failures.
  • Fatigue and fracture assessment to determine risk and prevent recurrence.
  • Independent technical verification to support compliance and reporting.

Advanced analysis capabilities

Finite Element Analysis (FEA)

Validating structural strength and performance under real-world loads and operating conditions.

Computational Fluid Dynamics (CFD)

Understanding fluid flow, heat transfer and pressure behaviour to improve efficiency and reliability.

3D Modelling and Digital Twins

Creating accurate virtual models to test, optimise and refine designs before implementation.

Dynamic and vibration analysis

Reducing fatigue and operational risk by assessing vibration and cyclic loading.

Fatigue and fracture assessment

Identifying potential crack and failure risks to extend asset life and strengthen reliability.

Failure investigation and root cause analysis

Determining why components or structures fail and recommending practical engineering solutions.

Third-party verification and technical review

Providing independent engineering assessment to support compliance and critical decision-making.

How We Work: Design, Build, Refine

Design

Model structural and system behaviour with engineering precision.

Build

Simulate real-world conditions to validate performance and risk.

Refine

Strengthen reliability by identifying fatigue, inefficiency and failure points.

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Australian born and operated

Supporting sovereign capability through Australian engineering. End-to-end delivery managed in-house.

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Experience meets innovation

More than 26 years in heavy industry, combining advanced analysis with practical delivery.

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Partnership approach

Focused on long-term outcomes, delivering engineering solutions that create lasting value.

Projects

Soto has worked with leading companies in resources, energy, and infrastructure, providing engineering solutions that enhance operational efficiency and compliance.

SOTO ensures Tahmoor critical assets are safe and reliable

BHP Port Hedland iron ore loader anti-collision system

Conveyor Engineering – Design Ship Loading Conveyor and Wharf Conveyor for BSL Port Kembla

WestConnex M4 M5 Link Tunnels Ventilation Facility

MAURI Foods: Wheat Grain Silos

Engineering insights and updates

Stay up to date with the latest innovations and success stories from Soto.

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