Digital Engineering Services

Everything engineered through advanced simulation and analysis

Everything engineered through advanced simulation and analysis

Soto’s digital engineering services combine advanced modelling, simulation, and analysis to improve the design, performance, and reliability of engineering systems. Using powerful Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD), we assess how components and processes perform under real-world conditions before fabrication or construction.

By applying virtual prototyping and process simulation, we help clients optimise designs, reduce risks, and refine system efficiency, ensuring solutions meet safety, compliance, and operational goals from the outset.

How We Work: Design, Build, Refine

Design

Use advanced mathematical models to develop components and systems with precision.

Build

Simulate real-world conditions to predict how designs will perform before fabrication.

Refine

Identify weaknesses, optimise efficiency, and enhance durability for improved outcomes.

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Australian born and operated

Supporting sovereign capability with Australian ingenuity. As an end-to-end design house, we manage every stage in-house for seamless delivery and quality assurance.

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Experience meets innovation

26+ years of expertise in heavy industry, integrating cutting-edge engineering solutions with real-world experience.

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Partnership approach

We prioritise outcomes over cost, delivering value-driven engineering solutions that align with your long-term success.

Everything Engineered for Industry Applications

Soto’s digital engineering solutions apply to both component-level design and full system simulations, supporting a range of industries.

Equipment and structural design

  • Engineering validation for lifting devices, pressure vessels, and industrial components.
  • Analysis of mechanical structures, pipework, and heavy equipment under stress and load conditions.

Process and system simulation

  • Modelling fluid dynamics, heat transfer, and pressure distribution to optimise system performance.
  • Virtual testing of industrial processes, mechanical drives, and high-stress environments.

Infrastructure and mechanical system optimisation

  • Assessing structural integrity of platforms, conveyors, and bulk handling systems.
  • Predicting wear, fatigue, and failure points to extend asset lifespan and ensure reliability.

Advanced Digital Engineering Tools and Services

Finite Element Analysis (FEA)

Simulating stress, strain, and material performance to optimise design durability.

Computational Fluid Dynamics (CFD)

Analysing fluid movement, thermal effects, and pressure variations in industrial systems.

3D Modelling and Digital Twins

Creating virtual replicas of assets for predictive analysis and performance monitoring.

Process and Structural Simulation

Testing real-world load conditions on mechanical and structural components.

Virtual performance testing

Assessing real-world conditions before fabrication.

Failure mode and effects analysis (FMEA)

Identifying and mitigating risks in engineering systems.

Projects

Soto has worked with leading companies in resources, energy, and infrastructure, providing engineering solutions that enhance operational efficiency and compliance.

SOTO ensures Tahmoor critical assets are safe and reliable

BHP Port Hedland iron ore loader anti-collision system

Conveyor Engineering – Design Ship Loading Conveyor and Wharf Conveyor for BSL Port Kembla

WestConnex M4 M5 Link Tunnels Ventilation Facility

MAURI Foods: Wheat Grain Silos

Engineering insights and updates

Stay up to date with the latest innovations and success stories from Soto.

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