Marius Birsanu

Marius Birsanu is a Senior Advanced Analysis Engineer with over two decades of experience solving complex engineering challenges using finite element analysis (FEA) and computational fluid dynamics (CFD). His expertise lies in optimising designs, ensuring structural integrity, and driving innovation across mining, construction, manufacturing, and heavy industry.

With a master’s degree in aerospace engineering and hands-on experience in laser scanning and aerodynamics consultancy, Marius applies a deep analytical approach to real-world engineering problems. Over the past 14 years in Australia, he has worked on diverse and high-impact projects, continuously refining his skills in advanced simulation and structural optimisation.

Career Highlights & Leadership Impact

• BlueScope Steel No.6 Blast Furnace Downcomer Removal – Led the engineering design for safely removing a worn-down blast furnace component. By developing temporary support solutions that enabled water jet cutting without crane suspension, he helped streamline the process while ensuring safety and efficiency.
• Industry-Wide Contributions – Developed high-temperature structural integrity solutions, optimised mechanical systems, and designed innovative maintenance strategies for complex industrial equipment.

Marius thrives on turning complex problems into practical, cost-effective solutions. His approach is rooted in deep analysis, using FEA and CFD tools alongside hands-on collaboration to create engineering designs that are both innovative and executable.

Mentorship & Professional Growth

Mentoring has been a cornerstone of Marius’s career. He has guided junior engineers through complex projects, fostering a culture of collaboration, knowledge-sharing, and problem-solving. His leadership ensures that teams not only meet technical challenges but exceed client expectations through rigorous analysis and thoughtful execution.

Credentials & Professional Recognition

• Master of Science in Aerospace Engineering
• Professional Member of Engineers Australia (MIEAust)

Beyond Engineering

Outside of work, Marius enjoys applying his engineering skills in creative projects. He is currently designing and fabricating a carbon fibre/titanium wing foiling rear stabiliser, combining advanced materials with precision engineering.

A firm believer in continuous learning, his personal mantra is: “Try to learn something new every day.” He is also passionate about sustainability and outdoor activities, finding inspiration in projects that contribute to a more sustainable future.